7/31/2023 0 Comments Lights out management![]() ![]() ![]() Artificial intelligence/machine learning (AI/ML).Operational technology (OT) that conducts unattended production processes.Advancements in automated nondestructive inspection and quality technologies.Advancements in robotics, automation and 5G.Some of the technological advancements that have enabled autonomous production include: The ability of many manufacturers to implement lights-sparse operations relies on recent developments in machinery and manufacturing processes. In this way, many manufacturers could gain the advantages of autonomous production without making a complete transition to a full lights-out factory. Manufacturers experiencing these trends may benefit from a “lights-sparse” factory floor, in which lights-out manufacturing is confined to specific operations and/or areas. A completely dark factory becomes more difficult (though not impossible) as products grow in complexity and mass customization creates a large number of product variants. The lights-out factory is most easily implemented for simple mass production of a standard product on a fixed schedule. Human stakeholders can remotely oversee lights-out operations and receive alerts to perform complementary activities or interventions. This software also provides visibility into autonomous production processes. ![]() MOM software has the capacity to orchestrate fully automated manufacturing processes. Most automation is able to perform tasks with no human intervention. Lights-out factories, and more commonly, lights-out manufacturing cells, are possible today because of the development and maturity of numerous automated machines and robots, as well as comprehensive and proven manufacturing operations management (MOM) software. As manufacturing companies consider what the “factory of the future” will look like, autonomous production within a lights-out factory seems likely to expand across the industrial spectrum. After numerous unsuccessful attempts at creating a lights-out factory, successful efforts beginning in 2001 have been widely publicized and discussed. A lights-out factory, also called a dark factory, is one where requirements for human activity are so minimal that the facility can operate in the dark with zero human intervention onsite. ![]()
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